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Comprehensive metal drum generation line
Merchandise description
I. Raw supplies consumption/production capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation ability (kg/pc) | |
| 1.two | forty one | 21.five | |
| 1.0B | Up and bottom covers 1.two | 47 | 19 |
| Drum human body 1. | |||
| 1. | fifty | eighteen | |
| 0.9B | Up and base covers 1. | 54 | 16.eight |
| Drum body .nine | |||
| 0.9 | fifty six | 16.two | |
| .8 | ninety seven | ten.28 | |
II. Full steel drum production services
A. Entrance part gear
one. Decolier
2. Hydraulic Up-coiling gadget
three. Hydraulic supporter
four. Aspect deviation rectifying device
5. Sizing & flattening device
6. Cutting machine – for drum body
seven. Chopping device – for waste sheet
eight. Arch shape guiding system
nine. Stac ept car
10. Hydraulic method
eleven. Electric management technique
12. Best & Bottom cover conveyor system
1.Hydraulic Up-Coiling Device
a) Up-Coiling Support System is for storing metal coil and facillitate Content Feed Trolley for offering materials.
b) Material Feed Trolley is utilized for have steel coil.. It is operated with hydraulic method to press cylinder for
reciprocating linear movement and equipment box to supply metal coil in parallel to the heart of uncoiling device so as to
assure the repairing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor power: 5.0KW
d)Uncoiler potential: 10t
e)Inside of diameter: ¢470-520mm, Outdoors diameter: ≤¢1200
f)Device dimension: 3900x1500x1940(mm), Overall weight: 5T
three.Sizing &Flattening Machine
Brief introduction:7 rollers doing work,servo automatic sizing,worm and gear change the leveled plate thickness.
Perform:The clearances of up and down rollers can be altered by the higher hand-wheel although figure can be proven by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Reducing Machine
Function: Minimize the leveled metal plate into drum human body.
Primary technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electricity: 3.0KW
d)Slicing capacity:≤20 instances/min
e)Device dimensions:1800x950x1500(mm),Complete excess weight: 3T
5.Hydraulic Station
Perform:Provide oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn machine to make sure stably operating.
Principal technics:
a)Motor electrical power:7.5KW
b)Equipment dimensions:800x800x1500(mm),Overall excess weight: .5T
6.Electric Manage System
Operate: Manage the decoiler,flattening device and other entrance area equipments doing work.
B. Include gear
1. Best & Bottom include mould
two. Double loc ept mould
3. 63T pressing device
four. 160T pressing device
five. Pre-coiling & Gluing device
one. Best & Base include mould
Limited introduction:Geared up with two sets of 160T pressing equipment
Function: Punching the base protect
Main technics:
a)Motor electrical power:eighteen.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device measurement:2185x1420x3070(mm),Whole excess weight: 14.5T
2.Drum Injection Mould
Short introduction: Geared up with a single established of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom go over.
Machine size: 710x480x300(mm)
Whole fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base include.
Equipment dimension: 710x480x300(mm)
Overall weight: .5T
Principal technics:
a)Motor electrical power: 11KW
b)Device dimensions :1800x1232x2550(mm)
c)Whole bodyweight: 5.5T
three.Pre-Coiling & Gluing Machine
Brief introduction: Pre-coiling device for the bottom protect, cylinder press the cam to operate, automated glue- spaying program.It has advantages of basic safety,stablity, sleek edging.
Main technics:
a)Equipment dimension:1600x1400x1350(mm)
b)Whole excess weight: 4.5T
C. Middle section products
one. Stac ept table
2. Circle-rolling machine
three. Seam welding device
4. Edging & Beading device
five. Corrugation (W Rib) machine
six. Edge-curling device
7. Express gadget
eight. Electrical manage method
9. Leakage chec ept device
one.Circle-rolling Equipment
Brief introduction:3 rollers doing work.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)Device measurement:2200x750x1300(mm),Total bodyweight: 1.5T
two.Seaming Device(BH-a hundred and fifty-5Z)
Short instruction:This automatic seaming device dismisses the location welding method,it is our freshly developed drum seaming equipment.All of components adopts domestic exceptional raw material,cupreous welding rollers.
Main technics:
a)Welding Equipment potential:150KVA
b)Driving kind: pneumatic
c)Recent: alternating existing
d)Frequency assortment: high frequency
e)Wor ept theory : contravariant
3.Edging&Beading Device
Quick introduction:controlled by PLC,hydraulic generate
Main technics:
a)Beading top:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic technique stress:8Mpa
d)Air force:.1Mpa
e)Machine measurement:3700x700x1600(mm),Whole weight: 5T
Hydraulic Station:
Principal technics:
a) Machine measurement: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) Equipment
Brief introduction:managed by PLC,hydraulic travel
Main technics:
a)Corrugating peak:≤3mm
b)W rib top:≤9mm
c)Drum peak:884-895(mm)
d)W rib space:280mm
e)Motor electricity:11KW
f)Equipment size:4500x650x2100(mm),Whole excess weight: 7T
Hydraulic station:
a)Machine size:1800x860x1700(mm)
b)Total fat: 1T
c)Motor electrical power: 7.5KW
five.Edge-Curling Device
Brief introduction:controlled by PLC,hydraulic push,7 layers edge curling.
Primary technics:
a)Drum height:886-897(mm)
b)Motor energy:45KW
c)Machine dimensions:4800x1300x2200(mm),Total bodyweight: 13T
Hydraulic station:
a)Machine size:1800x860x1700(mm)
b)Total excess weight: 1T
c)Motor power: 7.5KW
6. Leakage Chec ept Machine
Limited introduction:Handbook/automatic handle,pneuma lock.
Principal technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Strain:.03Mpa
d) Machine measurement:2530x700x1100(mm),Complete excess weight: 2T
seven.Multi-segment Convey System
Brief introduction:Express the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed bottom protect with PLC managing.
Major technics:
a) Motor power:4.0KW
b) Device dimension:11000x2100x1000(mm)
c) Total weight: 3T
D. Rear area tools
1. Entrance area trans-line
two. Degreasing & Phosphorization room
three. Washing & Drying area
four. Overturn products
5. Portray place
6. Front drum-separation equipment
7. Drying place following painting
8. Bck drum separation equipment
9. Air cooling system
10. Rear segment trans-line
eleven. Electric powered management technique
one. Degreasing & Phosphorization Place
Quick introduction: This portion is utilised to transportation the drums,controlled by PLC, adopts spraying unit to automated clear the coil, phosphorize and washing the grease on the drums. The conveyor system adopts exceptional steel, inwalls are created of 1mm metal plate.
Principal technics:
a)Device measurement:36000x2110x2060(mm)
b)Whole excess weight: 30T
two. Washing & Drying Room
Limited introduction:Drying the water on the surface of the drum, managed by PLC.The complete equipment adopts fuel heating gadgets.Supporter is set up on the prime of the room, so that hot and biking wind can be produced to speed up the drying.
Primary technics:
a) Motor power:25KW
b) Machine dimensions:20000x1920x3600(mm)
c) Total weight: 25T
3.Painting Area(double colours)
Perform: The conveyor system is controlled by PLC, rotating desk make the drums intently, painting technique paint the drums in & outdoors with the spray gun. A single coloration or different can be different. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray tools is produced of Chang Jiang.
Main technics:
a) Motor power: 55KW
b) Machine dimensions: 7400x4990x3600(mm)
c) Total weight: 15T
4.Entrance Drum Distributor
Function: Transport the drums to the conveyor line of outdoors portray&stiffening place, the cylinder is controlled by PLC.
Main technics:
a) Motor power: 2.0KW
b) Equipment measurement: 1500x1050x800(mm)
c) Complete excess weight: 1T
five.Drying Line after Portray
Operate: The conveyor system is controlled by PLC, adopts fuel heating inwall of the area is equipped with heating tubes. Admirer is set up on the leading of the area, so that dry the paint.
Main technics:
a) Motor electricity: 35KW
b) Device measurement: 36000x2100x4300(mm)
c) Complete excess weight: 30T
six.Down-drum Roller Trans-line
Operate: The device transports the dried drums to the floor.
Primary technics:
a) Motor electrical power: 1.5KW
b) Device dimensions:2000x900x800(mm)
c) Overall fat: .3T
seven.Overturn Tools
Operate: Alter the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Primary technics:
a) Equipment measurement: 1400x690x850(mm)
b) Whole weight: .5T
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